Traceability systems for FSCM
Systems | Tracing objects | Technology | District | Features |
---|---|---|---|---|
(2007) | Batched foods | RFID | UK | This paper outlines both an information data model and a system architecture that make traceability feasible in a food supply chain |
Biscuits, cakes, prepared foods | RFID | UK | Implementation guidelines for managers are summarized to conduct real-time visibility into supply chains | |
Agri-food | EID GIS | Oman | This paper introduces technological challenges in implementing traceable agricultural supply chain management | |
(2013) | Vegetable | UML RFID | China | A systematic methodology for implementing vegetable supply chain traceability is presented |
Batched food | Barcode RFID ICT | EU | Novel criteria and methods for measuring and optimizing a traceability system are introduced | |
Agri-food | Barcode EID Tag EDI GIS | EU | This paper points out that the full understanding of food supply chain is important to conduct food traceability | |
(2008) | Fish | RFID CRM | Taiwan | A RFID-enabled traceability system for live fish supply chain is presented |
(2006) | Durum wheat pasta | FMECA | EU | An industrial engineering tool “Failure Mode Effect and Criticality Analysis” (FMECA) is used for critical points tracing |
(2003) | Perishable food | RFID Barcode Geo-Coded | USA | This paper proposes a model to examine the key factors which are greatly influence the supply chain technology adoption |
(2007) | Italian cheese | RFID Alphanumerical Codes, Barcode | EU | This paper provides a general framework for the identification of key mainstays in a traceability system |
(2004b) | Agri-food | Electronic coding system | USA | This paper examines the US food traceability systems in agriculture supply chain management |
(2016) | Agri-food | BI IMS | EU | This paper proposes a business intelligence (BI) wise solution using integrated management systems (IMS) approach |
(2014) | Agri-food | RBV Communication | UK | This paper introduces a framework using resource based view (RBV) to examine strategic impacts of food traceability system technologies |
Fruits and vegetable | Machine vision Near infrared inspection | Japan | This paper presents an automation technology-based system for fruit and vegetable traceability | |
(2009) | Agri-food | Barcode RFID IT | South Korea | This paper presents an uncertainty mitigation approach in the context of the food traceability system |
(2011) | Fish | EPCIS UML | Norway | EPCIS framework and UML statecharts are used for modeling traceability information in FSCM |
(2015) | Wheat flour | RFID Cloud Computing | EU | This paper introduces latest technological advancements in food traceability systems |
(2017) | Candies | PGM PCR-CS | EU | This paper uses Ion Torrent Personal Genome Machine (PGM) in analyzing candies supply chain |
(2016) | Agri-food | RFID Barcode Big Data | EU | This paper introduces a latest technologies for food traceability systems |
Decision-making systems for FSCM
Systems | Decisions | Technologies | Area | Features |
---|---|---|---|---|
(2005) | Logistics network integration | ICT | The Netherlands | Innovative developments of physical means, human skills and competences are integrated with ICT for enhancing logistics network integration |
Supply chain coordination | Internet-based IT | Canada | For ensuring private food safety and quality, an internet-based system is designed to achieve supply chain coordination | |
Supply chain co-operation | Internet-based framework | USA | An internet-based framework using corporate social responsibility is used in the food supply chain for various co-operation | |
Planning scheduling | Data-based framework | UK | A data-enabled framework is built to improving demand management within a number of food supply chain | |
Transportation Fleet | RFID Internet | USA | An RFID-enabled system is used to improve the food retailer supply chain | |
(2007) | Fleet Scheduling | Optimization Heuristic | Australia | A fleet optimization system is proposed to satisfy the constraints in FSCM |
Logistics Warehouse | RFID EPC | Italy | This paper introduces an RFID and EPC system for fast-moving consumer goods (FMCG) supply chain management | |
Supply chain performance | Modeling | Greece | A model based decision system is proposed to analyze the environmental performance indicators in FSCM | |
(2009) | Logistics integration | Simulation | The Netherlands | A new simulation environment is introduced to support integrated food supply chain to deal with uncertainties |
(2009) | Planning | Fuzzy model | Spain | A fuzzy model is introduced for food supply chain planning by considering supply demand and process uncertainties |
Warehouse distribution | Internet Mobile APP RFID | Taiwan | A logistics service based on the advancement of multi-temperature joint distribution system (MTJD) is proposed for food cold chain | |
(2010) | Supply chain outsourcing | Hierarchical framework | Taiwan | A system for supply chain outsourcing decision-making is introduced for food manufacturers |
Supply chain collaboration | ICT | India | ICT is used in enhancing the decision-making across the agricultural supply chain | |
Logistics integration | Behavioral model | USA | A behavioral system is used to make logistics and supply chain decisions to achieve integrated FSCM | |
Warehouse Logistics | Data-based modeling Tracing | UK | An information system is used for perishable food supply chains by using data captured from trace technologies | |
(2012) | Transparency Logistics | Integrated information | The Netherlands | An integrated information system using intensified data exchange is used in complex dynamic FSCM |
(2013) | Supplier selection | Fuzzy technique | Denmark | An integrated approach with fuzzy multi attribute utility theory and multi-objective modeling is proposed for decision-making in FSCM |
Planning | Fuzzy Optimization | China | A multi-objective fuzzy optimization system is proposed for transportation planning in FSCM | |
(2014) | Distribution | Multi-objective GA | Ireland | A distribution system is proposed using optimization demand for two-layer FSCM |
(2014) | Vehicle scheduling Logistics | Modeling Optimization | Singapore | A distribution system is presented for food supply chains to make vehicle scheduling and routing decisions |
Logistics sustainability | Hybrid Modeling Optimization | Poland | A system uses hybrid framework and optimization approaches for sustainable FSCM | |
(2015) | Collaborative planning | Multi-objective Modeling Internet | Germany | A planning system is introduced for the food supply chain to achieve collaborative processes |
Supplier selection Coordination | Fuzzy Multi-objective Modeling | Denmark | A fuzzy technique based system is used for supplier selection in FSCM to achieve coordinated operations | |
(2016) | Sustainability Logistics | Trial-based Modeling | China | A system using decision-making trial and evaluation laboratory approach is used for FSCM |
(2017) | Logistics Integration | Ontology | Italy | An ontology-based system is used for supporting meet logistics management |
(2017) | Sustainability Resilience | Big Data Framework | UK | A Big Data Analytics system is used for examine resilience in FSCM |
Reported cases using IT systems in FSCM
Company | District | System | Improvement | Case |
---|---|---|---|---|
Tronto Valley | Italy | ARIS | Reduction of 3 types of costs Enhanced traceability | (2009) |
A medium size company | Turkey | Risk management system | Order fulfilled on-time increases to 90.6% Risk mitigation increases 9.9% | |
Parmigiana Reggiano | Italy | Traceability system | Improved traceability Enhanced customer satisfaction | (2007) |
A tomato Firm | The Netherlands | Performance measurement system | Improved efficiency and flexibility Improved food quality Quicker responsiveness | (2007) |
A food manufacturer | Japan | Customer co-operation system | Improved customer co-operation Enhanced internal environment management | (2010) |
Pizza restaurants | USA | TQM Lean/JIT | Improved information sharing Better quality Increased logistics efficiency | |
Convenience stores | Taiwan | RFID-based food traceability system | Improved operations Strengthened tracking Better operational efficiency | (2011) |
FoodRet | UK | Distribution management system | Improved corporation network Enhanced efficiency Reduced fuel consumption | (2008) |
A leading retailer of food | USA | Risk management system | Improved risk management ability Consolidated coordination | |
Chicken and potato supply chains | UK | Sustainability assessment system | Improved supply chain efficiency Improved sustainability | |
A fresh producer | Belgium | Food safety management system | Improved food quality Better risk management ability | (2010) |
SustainPack integrated project | Spain | Lifecycle management system | Reduced WIP Enhanced packaging Improved efficiency | (2011) |
Sanlu Group | China | Quality control system | Improved safety inspection More efficient control mechanisms | (2014) |
A single company | Italy | LCA system | Higher specific production Improved ecoprofile of the crops | (2012) |
Agri-food supply chain | Australia | H&S food decision-making system | More healthy diet More environmental sustainability | (2014) |
The Emilia-Romagna FSC | Italy | Distribution management system | Sustainable food chain Environmental food packaging | (2014) |
6 Firms | Italy | FSCM system | Energy saving Avoided disposal cost Improved productivity | |
A beef logistics company | Netherland | Logistics network system | Reduced transportation emissions Sustainable logistics | (2014) |
A chestnuts company | Italy | Value chain management system | Improved sustainability Reduced CO emission Increased value chain | (2015) |
A mushroom manufacturer | The Netherlands | Supply chain management system | Increase total profitability by 11% Improved environmental performance | (2017) |
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Food supply chain transformation through technology and future research directions—a systematic review.
2. literature review, 2.1. rubrics of food supply chain, 2.2. effect of pandemic disruptions on food supply chain, 2.3. conventional food supply chain and issues, 2.4. application of internet of things (iot), big data & blockchain in fsc, 2.5. blockchain in fsc, 2.6. artificial intelligence (ai) and machine learning (ml) in fsc, 2.7. digital twins & cyber-physical systems in fsc, 3. methodology, 5. bibliometric analysis of food safety, quality, and sustainability using keyword coupling, indexed keyword coupling, 6. discussion, 6.1. effect of current pandemic on fsc, 6.2. technology and food sustainability, 6.3. scope for circularity in food supply chain and waste management, 6.4. technological adoption in fsc and challenges, 6.5. role of technology in food relationship strategies, 6.6. food supply transformations through technology, 7. future research on technological inclusions for food supply-chain transformation and innovation, 8. conclusions, author contributions, institutional review board statement, informed consent statement, data availability statement, acknowledgments, conflicts of interest.
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Publication Source | No | Technology (Research Area) |
---|---|---|
International Journal of Production Research | 5 | Artificial Intelligence (Food Supply Chain Configurations), Mixed Integer Nonlinear Programming (Food Perishability), Blockchain (Food Traceability), Decision Support Systems (Arima, Arimax Machine Learning) Dynamic Network Sensors (Pricing Chilled Food Supply Chain). |
Journal of Cleaner Production | 4 | Blockchain (Traceability, Tracking), Big data (Green Agrifood Supply-Chain Investment decisions), Decision-Making Trial Evaluation Lab (Reduce FSC risks) |
Industrial Management and Data Systems, Production Planning and Control | 3 | Data-Driven Problem (FSC problems), Internet of Things (Perishable FSC), IoT (Tracking Prepacked Food Supply Chain), Blockchain (FSC Traceability) |
2nd International Conference on Industry 4.0 and Smart Manufacturing, ISM 2020, International Journal of Environmental, Research and Public Health, Computers in Industry, Food Control, International Journal of Supply Chain Management, Benchmarking, Foods, Sustainability (Switzerland), Technological Forecasting and Social Change, Proceedings of the 5th NA International Conference on Industrial Engineering and Operations Management, IOEM 2020 | 2 | Blockchain (FSC Traceability), Digital QR code (FSC safety), Fuzzy Logic (FSC Information), IoT (FSC Information Integration), Big Data (FSC sustainability, Integrity), Stochastic Modelling (Perishable FSC) |
Author | Problem Addressed | Number of Citations |
---|---|---|
[ ] | Integrated RFID (Radio-Frequency Identification) and blockchain for an agrifood supply-chain traceability system (production, processing, warehousing, and sales) | 465 |
[ ] | Built a food supply-chain traceability system for real-time food tracing based on HACCP (Hazard Analysis and Critical Control Points), blockchain and Internet of Things. | 263 |
[ ] | Presented AgriBlockIoT, a fully decentralized, blockchain-based traceability solution for Agrifood supply chain management. | 175 |
[ ] | Analyzed the concept of virtual food supply chains from an Internet of Things perspective and proposes an architecture to implement enabling information systems in a Fish Supply Chain. | 147 |
[ ] | Proposed a value-centric business–technology joint design framework for acceleration of data processing, self-learning shelf-life prediction and real-time supply-chain replanning. | 139 |
[ ] | Proposed big-data analytics-based approach that considers social media (Twitter) data for the identification of supply-chain management issues in food industries. | 89 |
[ ] | Proposed a food-safety prewarning system, adopting association rule mining and Internet of Things technology, to timely monitor all the detection data of the whole supply chain and automatically prewarn. | 76 |
[ ] | Proposed a blockchain-inspired Internet-of-Things architecture for creating a transparent food supply chain by integrating a radio frequency identification (RFID)-based sensor at the physical layer and blockchain at the cyber layer to build a tamperproof digital database to avoid cyberattacks. | 67 |
[ ] | Proposed a supply-chain quality sustainability decision support system (QSDSS), adopting association rule mining and Dempster’s rule of combination techniques. | 66 |
[ ] | Provided a blockchain-based credit evaluation system to strengthen the effectiveness of supervision and management in the food supply chain. | 61 |
[ ] | Identified the various barriers that affect the adoption of IoT in the retail supply chain in the Indian context and also investigates the interdependences between the factors using a two-stage integrated ISM and DEMATEL methodology. | 52 |
[ ] | Investigated the potential benefits of the chilled-food chain management innovation through sensor data-driven pricing decisions to predict the remaining shelf life of perishable foods. | 48 |
[ ] | Proposed an effective and economical management platform to realize real-time tracking and tracing for prepackaged food supply-chain based on Internet of Things (IoT] technologies, and finally to ensure a benign and safe food consumption environment. | 46 |
[ ] | Discussed goals and strategies for the design and building of an IoT architecture aiding the planning, management and control of the Food Supply Chain (FSC) operations using a simulation gaming tool embedded with IoT paradigm for the FSC applications. | 40 |
[ ] | Proposed a blended, grey-based Decision-Making Trial and Evaluation Laboratory (DEMATEL) model to assess the relationships among the identified major risks in FSCs. | 39 |
Reference | Food Quality | Food Safety | Food Waste | Proposed Technologies |
---|---|---|---|---|
[ ] | Cyber-physical network systems (monitor food contamination) | |||
[ ] | IoT—blockchain-driven traceability technique for data transparency | |||
[ ] | Smart sensing technology to enhance food quality and freshness | |||
[ ] | Blockchain- and IoT-based traceability system for food waste | |||
[ ] | Cost-of-food traceability using blockchain | |||
[ ] | IoT-based inventory network tracing to minimize food waste | |||
[ ] | To check for adulteration and foodborne diseases—Traceability using grey Dematel approach | |||
[ ] | RFID-coupled, IoT-based food-quality forecasting | |||
[ ] | Digital twin-based behavioral modelling | |||
[ ] | IoT-based agrifood logistics system architecture | |||
[ ] | RFID-integrated blockchain for food traceability | |||
[ ] | Food supply-chain monitoring and planning using IoT |
Reference | Food Production and Processing | Food Tracking and Traceability | Warehousing and Packaging | Logistics | Branding, Marketing & Sales | Technological Tool Applied & Purpose | Publication Source |
---|---|---|---|---|---|---|---|
[ ] | Blockchain-based food traceability to ensure safety | Foods | |||||
[ ] | Blockchain integrated with QR code and built FoodSQRBlock in food production (scalability and feasibility) | Sustainability | |||||
[ ] | Enhanced naive Bayes approach and IoT integration in warehousing and transportation | International Journal of Scientific and Technology Research | |||||
[ ] | Smart Farming Technology Framework | Land Use Policy | |||||
[ ] | Producer-to-consumer food production and quality-based blockchain ledger | Quality—Access to success | |||||
[ ] | Blockchain machine-learning-based food-traceability system (BMLFTS) to improve food readability, scalability and improve anticounterfeiting | Electronics | |||||
[ ] | IoT-enabled supply-chain parameters and modelling | Industrial Management and Data Systems | |||||
[ ] | AI adoption to address operational efficiency in food production at SMEs | HSE Economic Journal | |||||
[ ] | Decision support systems (Arima, Arimax) for food sales forecasting | International Journal of Production Research | |||||
[ ] | IoT- and blockchain-driven food traceability | International Journal of Information Technology | |||||
[ ] | Blockchain-based diary product supply-chain traceability | International Journal of Production Research | |||||
[ ] | AI-based energy savings in food logistics | IEEE Industrial Applications of Artificial Intelligence (2020) | |||||
[ ] | Bayes classifiers algorithm integrated IoT for food supply-chain traceability | International Journal of Engineering and Advanced Technology | |||||
[ ] | Grey Dematal approach for food traceability | Information Processing in Agriculture | |||||
[ ] | Internet of perishable logistics for food supply-chain networks | IEEE Access | |||||
[ ] | Determinants of food safety level using smart technology | International Journal of Environmental Research and Public Health | |||||
[ ] | Electronic Product Code (EPC)-based Internet of Things for food sales monitoring | International Journal of RF Technologies |
Country | Documents | Total Citations | Link Strength |
---|---|---|---|
United Kingdom | 22 | 276 | 1943 |
India | 20 | 131 | 1686 |
China | 25 | 481 | 855 |
Turkey | 3 | 16 | 841 |
United States | 9 | 206 | 692 |
Canada | 6 | 53 | 576 |
Italy | 11 | 295 | 340 |
Netherlands | 6 | 252 | 337 |
Indonesia | 2 | 4 | 273 |
France | 5 | 73 | 248 |
MDPI stays neutral with regard to jurisdictional claims in published maps and institutional affiliations. |
Abideen, A.Z.; Sundram, V.P.K.; Pyeman, J.; Othman, A.K.; Sorooshian, S. Food Supply Chain Transformation through Technology and Future Research Directions—A Systematic Review. Logistics 2021 , 5 , 83. https://doi.org/10.3390/logistics5040083
Abideen AZ, Sundram VPK, Pyeman J, Othman AK, Sorooshian S. Food Supply Chain Transformation through Technology and Future Research Directions—A Systematic Review. Logistics . 2021; 5(4):83. https://doi.org/10.3390/logistics5040083
Abideen, Ahmed Zainul, Veera Pandiyan Kaliani Sundram, Jaafar Pyeman, Abdul Kadir Othman, and Shahryar Sorooshian. 2021. "Food Supply Chain Transformation through Technology and Future Research Directions—A Systematic Review" Logistics 5, no. 4: 83. https://doi.org/10.3390/logistics5040083
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Digital twins can transform agricultural production systems and supply chains, curbing greenhouse gas emissions, food waste and malnutrition. However, the potential of these advanced virtualization technologies is yet to be realized. Here, we consider the promise of digital twins across six typical agrifood supply chain steps and emphasize key implementation barriers.
Agrifood production systems and supply chains are currently not on track to meet the sustainable development goals. They are wasteful and polluting, breach several of the so-called planetary boundaries, and fail on their most basic premise to provide an expanding global population with safe and nutritious diets, leaving some 900 million people undernourished 1 .
As a response, transformation through digital technological innovation is often proposed 2 , 3 . In such proposals, computer-enabled technologies, including smart sensors, artificial intelligence (AI) and other embedded systems, are fundamental. Here, we consider the promise of digital twin (DT) technology, which despite its potency and increasing diffusion across industrial domains has not been considered for the purpose of improving agrifood sector sustainability, namely through mitigating malnutrition and undernutrition, reducing greenhouse gas (GHG) emissions and preventing food waste. We then discuss enabling and disabling factors for achieving this yet-to-be-realized potential of virtualized agrifood value chains.
DTs are virtual representations of living or non-living physical entities. Enabled by improvements in computing capabilities, they exist in silico, that is, as computer-simulated models 4 . Deployment of sensors that detect biological, chemical, and physical properties of objects in real-time, ensures that the digital counterparts of these measured objects are accurate and ‘live’ 5 . In such cyber-physical architectures, changes that occur in the physical system are modifying its virtual twin simultaneously and continuously.
With origin in experimental designs of satellites, spacecrafts, city infrastructures 6 , and civil engineering writ large, in recent years, DTs have been re-purposed to address predicaments such as climate change and extreme weather, in complex natural environments 7 , 8 .
By simulating the state of physical systems, DTs can be queried using advanced modelling techniques to uncover optimal behaviour. Reinforcement Learning (RL), a subfield of AI that enables autonomous agents to make decisions in complex systems 9 , can be deployed in DTs to advise optimal control strategies to the physical counterpart. RL agents take the current state of a system as input, and predict future action sequences that optimize system behaviour. DTs allow agents to simulate many control sequences to determine which aligns best with the control objective before advising the physical system.
Combining virtual replicas with such advanced decision-making technologies will have profound transformative implications for the agrifood sector 10 , offering possible remedies to the problems of malnutrition, GHG emissions, and food waste. To appreciate these prospects, we acknowledge potential applications across six supply chain steps: (a) agricultural inputs, (b) primary agricultural production, (c) storage and transportation, (d) food processing, (e) distribution and retail, and (f) consumption (Fig. 1 ).
This diagram indicates potential or possible 17 benefits of digital twins in reducing greenhouse gas emissions, food waste and malnutrition, spanning six steps of a typical agrifood supply chain, as presented and discussed in this paper.
Agricultural inputs commonly refer to agro-chemicals, such as nitrogen (N) and phosphorous (P) fertilizers, pesticides, and crop seeds, which are essential for yield productivity. The carbon footprint involved in the manufacture of these inputs is considerable. For example, CO 2 emissions of N fertilizer production in China is estimated at 452 Tg CO 2 -eq, constituting 7% of total GHG emissions from the Chinese economy. Measures to improve heat conversion efficiency in power plants supporting N fertilizer manufacturing are recognized as an essential intervention to lower carbon intensity 11 . In this context, ‘virtual power plants’ could be developed and used by RL agents to find control policies that maximize electricity generation whilst minimizing CO 2 emissions 12 .
DTs proven to operate at the molecular, cell, tissue and organ levels 5 can enable precise simulations of crops. New ‘virtual crops’ could be rapidly stress-tested in computer laboratories under alternate conditions, including precipitation, temperature and salinity, to discover desirable traits and risk factors. While genetically modified organisms (GMO) are currently precluded in some jurisdictions, including the European Union, in the face of a shifting climate niche 13 such laboratories could prove useful in supporting seed improvements for climate-resilient staples.
Beyond the organ level, virtualization of entire farming systems that replicate atmospheric factors, geomorphological processes and edaphic conditions, including soil microbiology, would support precision agriculture at unprecedented scales. Such DTs are likely to use cameras and sensors to sample humidity, moisture content, temperature, irradiance, irrigation and nutrient supply as often as every minute. The digitalisation of agricultural production has the potential to revolutionise problems in animal health, farming resource efficiency and biodiversity loss 14 , 15 , 16 .
DTs can be used to actively monitor livestock well-being using facial recognition technology that infers emotion from ear positions and pupil dilation 17 . Others can track soil water content, solar irradiance, and weather conditions, then be used to predict the nitrogen response rate (NRR) of pasture dry matter and monitor soil conditions 18 .
RL agents could use these DTs to generate synthetic data for training, then find policies that recommend irrigation, lighting and nutrient dissemination to minimize resource-use whilst maximizing crop yield 19 .
Moreover, DTs may promote rewilding, sediment trapping and additional nature-based solutions for land management and restoration 20 , through rapid experimentation in ‘virtual farms’. In silico ‘what-if’ simulations could elicit further benefits, such as testing and identifying pathways to increase carbon sequestration in croplands and pastures, or using agro-forestry techniques, such as integrated green belts for wildfire prevention.
As in other domains, including water and electricity infrastructure, DTs can support predictive maintenance 21 , for instance, of irrigation systems in plantations to minimize food losses. In intensive controlled environment agriculture (CEA), such as commercial aeroponic greenhouses and hydroponic systems, DTs may be used in structure design and operations to suggest optimum light intensity, humidity, temperatures, CO 2 concentrations and water-nutrient recycling.
Commodity chains that connect local produce to markets typically involve transit in freight trains and bulk carriers as well as temporary storage in terminal elevators. In rail, road and sea vessels, and in storage silos, cargos of grain are susceptible to mold, mustiness and early germination.
Ventilation management is essential to prevent dampness and fungal infestation, such as Aspergillus and Penicillium that frequently deteriorate the quality of cereal bulks 22 . DTs already employed for improved HVAC systems design 23 could be re-purposed to this end. In addition, real-time replicas of stationary elevators and vessels on voyage could track ventilation periods and moisture content of cargo as well as provide early warning of mycotoxin contamination that warrants fumigation.
DTs can monitor fruit quality during inter-continental shipping 24 . Combining live temperature measurements with mechanistic models, such DTs can predict parts of the fruit that will perish before delivery. Amalgamated insights from many of these DTs can provide insights into transportation conditions that reduce food quality, informing new delivery strategies that limit food waste.
In cold chains of perishable produce, where fruit, vegetable, dairy, meat and seafood products are pre-cooled and provisionally stored in refrigerated facilities, computer simulations may advise on energy efficiency measures to reduce carbon emissions. Synchronized DTs can monitor food temperatures, humidity, delivery schedules, respiratory behaviour, and grid carbon intensity; RL agents can then optimize the control of cooling equipment to draw power from the grid when carbon intensity is lowest to minimize emissions whilst maintaining food quality.
Paired with sensing technologies, DTs can be integrated across food processing and packaging facilities that convert agricultural commodities, such as corn or cattle, to ingredients and end-user food products, including tinned vegetables, meat cuts, ready meals and confectionery 25 .
Food loss and waste in this echelon are prevalent in both developed and developing regions, with implications for food security and the environment. In the UK, for example, food waste in this echelon stands at five megatonnes each year 26 .
Here, DTs can support industrial ecology approaches to prevent food loss, in the same way they have been used to enhance circular economy applications in construction manufacturing 27 . DTs can be deployed in smart manufacturing plants to monitor ingredient delivery schedules, plant throughput, ingredient wastage, operator work schedules and demand forecasts. RL models can then be trained to manipulate manufacturing equipment to match food processing to expected demand whilst minimizing waste 28 .
Food distribution networks are significant contributors to global GHG emissions, with food retail alone responsible for ~0.3 gigatonnes of CO 2 annually 29 . Food discarded in this echelon is considerable too, for example, with estimates suggesting 366 kilotonnes of food waste per year in the UK 26 . These losses are attributed to inefficient warehousing, hypermarkets and supermarkets operations including shelf management and failure to monitor and measure food waste 30 .
DTs that track construction-site logistics 31 could be repurposed to mimic food distribution systems, and used to optimize delivery schedules minimizing carbon emissions and food wastage. Such DTs could monitor the location of delivery vehicles across the road network, food inventory in retail stores, food embodied emissions traffic, weather and shelf-life of food in transit.
DTs can model the cold chain end-to-end to provide retailers with a better understanding of food quality when it arrives in-store 32 . Here, live temperature readings inform physics-based food models to track quality throughout distribution. By performing sensitivity analyses on such models, and inferring optimised shipping conditions fruit shelf life can lengthen.
Given this state representation, RL agents used to optimise supply chain distribution to maximise producer profit could be repurposed to maximise resource efficiency 33 . Agents could synthesise policies that minimize food wastage, and thus system-level emissions, by sending food to a retailer further from the distribution centre with low inventory levels, rather than a closer store more likely to incur wastage. Recent reviews suggest these simulations could further predict delays in supply chains, signs of food spoilage and potential food losses as well as recommend preventative measures 34 .
Where discard of food surplus is expected, the expansion of DTs to encompass networks of food re-distribution, such as community soup kitchens, can aid in waste mitigation and improving the nutritional security of vulnerable populations. Such expansion may also include growers to more effectively apportion and dispense unharvested produce.
Malnutrition, which currently afflicts over two billion people, arises from deficient, excessive or imbalanced consumption of macro- and micro-nutrients. Insufficient intake of iodine and iron, for instance, may lead to anaemia. Overconsumption of carbohydrates, for example, can result in increased risk of cardiovascular diseases.
One recent and emerging approach to the predicament of malnutrition is nutrigenetics. This field of research proposes that individuals’ genetic profile and microbiome determines their metabolism, nutrient requirements, predisposition to nutrition-related diseases such as type 2 diabetes, and response to dietary interventions 35 . To the extent that DTs could, in the future, simulate individual persons 36 , by combining omics data, including nutrigenomics and metabolomics, and drawing on medical and lifestyle records, including via IoT wearable devices, virtual representations of humans could generate scenarios on the health effects of their food choices, customize dietary interventions and transform preventive healthcare thereby reducing malnutrition.
‘Live’ DTs offer comprehensive computational ecosystems for simulating crops, farms, agricultural equipment, storage facilities, processing factories, and distribution networks. Nevertheless, agrifood stakeholders must be cognizant of at least four techno-economic limitations currently associated with the deployment of DTs.
First, robust virtual replicas rely on two elements: (a) appropriate sensor coverage and (b) model uncertainty quantification. For advanced decision-making systems to recommend optimal control strategies using a DT, its sensors must be sufficiently predictive of the agent’s objectives. For example, a DT of an agrifood storage facility could only be used to predict food spoilage if it monitors correlating variables, like temperature, food type and product age. Even with sufficient sensor coverage, the DT can only ever be an approximation of the physical system meaning its state representation and future predictions are uncertain. In response, several authors recommend building DTs using Bayesian methods, but robust methods for dealing with DT uncertainty and decision making remains an open challenge 37 . Deploying DTs that capture uncertainty explicitly is crucial to mitigating these issues.
In the same vein, setting ‘live’ replicas of entire supply chains that encompass re-distribution centres, such as food banks and soup kitchens in lower-income communities, would require hefty investments in data architectures, including cloud computing and on-premise sensors.
However, it is likely that private firms at the forefront of DTs research and development would lack incentive to invest in cyber-physical systems that promote ecological and humanitarian causes, such as agro-biodiversity and food rescue, but yield no direct financial returns. This may stifle the dissemination of DTs for agrifood sector transformation, particularly in areas where digital innovation is needed the most.
Second, current DT technologies rely on low-latency, temporally consistent data streams to inform the model. In practice, sensors fail, or do not log data for periods of time, violating the design assumptions of the DT. If agents are selecting control actions using a model with erroneous sensor data, unsafe behaviour is likely. Designing DTs that are robust to periods when sensor data is inaccessible requires technical innovation and is an important barrier to scaled deployment.
Third, modelling flaws may be introduced in design, through human error in coding or merging error-free but discordant algorithms or data. A small notational error in the code of a computational model used for predictive maintenance of an irrigation system, for instance, could result in ill-informed decisions leading to crop yield failures and produce loss 38 .
Fourth, the lack of common modelling standards for DTs might create compatibility difficulties in integrating separately created models 5 . For example, patching a virtual representation of a new piece of cooling equipment in cold chains, programmed by the manufacturer to monitor temperature in degrees Fahrenheit, into an existing cold chain that regulates temperature in degrees Celsius will result in immediate food spoilage.
The barriers currently limiting sizeable and meaningful implementation of DTs across the food sector globally are considerable. In particular, the expertise, methods and infrastructure involved preclude the utilization of DTs in lower-middle income economies—where the greatest number of smallholders operate, rural credit markets are immature, agricultural productivity is low, food spoilage and waste are widespread, and malnutrition is prevalent—much in the same way, Green Revolution technologies have bypassed the most vulnerable 39 .
A concentrated, and inclusive, effort by international and public institutions is essential for the deployment of DTs outside of their origin context in civil and mechanical engineering to fulfil their promise in agrifood sector transformation. Multidisciplinary collaborations involving computer science, agriculture, food and nutrition experts must be initiated.
Nonprofit international research centres, such as CGIAR with its Platform for Big Data in Agriculture, ought to be financed to promote open-access and standardized datasets that could support DTs from molecular to landscape levels, including of orphan crops and indigenous agro-ecologies as well as to develop open-source and secured platforms for agricultural DTs initiatives. Public institutions should further invest in underlying standards and data architectures along value chain echelons, deploy bio-physical and bio-chemical smart sensors, telecommunication networks, and cloud computing to meet the data storage and processing demands of DTs.
Once leading centres have established the fundamental knowledge, skills and methods required, collaborations should then expand with the consultation of diverse stakeholders to facilitate spill-over of DTs across agrifood disciplines, domains and geographies. For instance, it will be essential to develop tailored technical and vocational education and training (TVET) programs, including designated syllabi and simulation software, to build computer science literacy among actors involved in the agrifood sector in different socioeconomic contexts.
Finally, the DTs that already inform scientists and engineers in other domains should be continuously studied to enable agile cross-sector adaptation and robust governance of the technology to achieve agrifood production system and supply chain sustainability. These limitations must be addressed before any promised transformation of the agrifood sector with DTs can be realized successfully and at scale.
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Tzachor, A., Richards, C.E. & Jeen, S. Transforming agrifood production systems and supply chains with digital twins. npj Sci Food 6 , 47 (2022). https://doi.org/10.1038/s41538-022-00162-2
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Identifying the key processes and actors in food supply chains—and understanding their interactions with, and exposure to, environmental variability and the economy—is central to reducing...
The study uses a systematic literature review, bibliometric analysis, and thematic analysis-based research methodology. •. This paper presents a thematic map of 9 key research themes in SFSCM. •. Waste management, and SC sustainability and impact assessment are the most frequently researched topics. •.
Abstract. Background: Digital and smart supply chains are reforming the food chain to help eliminate waste, improve food safety, and reduce the possibility of a global food catastrophe.
Digital twins can transform agricultural production systems and supply chains, curbing greenhouse gas emissions, food waste and malnutrition.